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1APEC2002上发表的电盛兰达的技术论文


Stability and Dynamic Response Improvement of Flyback
DC-DC Converter by a Novel Control Scheme

 Abstract :In the conventional flyback DC-DC converter, the frequency bandwidth of the open-loop transfer function is less than the forward converter because this transfer function has a right-half-plane zero (RHPZ). In addition, a sudden decrease of output voltage called "Jumping phenomenon" appears due to internal parasitic resistances when the duty ratio becomes close to the unity. This paper proposes a novel flyback topology and its control scheme, where the above disadvantages are eliminated while the circuit simplicity is maintained, and furthermore confirms the improvement of its dynamic response and stability analytically and experimentally.

I. INTRODUCTION

 Flyback DC-DC converters are often used as power supply for many electronic systems because of the circuit simplicity. However, the conventional flyback converter has the following disadvantages: First, the frequency bandwidth of the open-loop transfer function is less than the forward converter because this transfer function has a right-half-plane zero (RHPZ). Second, a sudden decrease of output voltage called "Jumping phenomenon" appears due to internal parasitic resistances when the duty ratio becomes close to the unity.
In this paper, we propose a novel flyback topology and its control scheme, where the above disadvantages are eliminated while the circuit simplicity is maintained, and furthermore confirms the improvement of its dynamic response and stability analytically and experimentally.

II. BEHAVIOR OF NOVEL FLYBACK CONVERTER
 Figure 1 shows two types of a novel flyback converter, where an active current-clamp circuit is added to the conventional flyback converter. Figure 2 shows the time sequence of gate drive voltages for two switches Q1 and Q2, the magnetizing current Im of transformer, the secondary current through diode D2, and the transformer voltage.
We explain the operation of the circuit shown in Fig.1 (a) as a example of the proposed novel flyback converter.

Fig 1. Novel topologies of a flyback DC-DC converter
Fig 2. Key waveforms of the novel topology

State 1: At first, turn on both Q1 and Q2 switches. Diode D1 is reverse-biased. The input voltage Vin is applied across the primary side of the transformer. Then the diode D2 is also reverse-biased. Therefore, the energy is charged in the primary inductance Lp during the interval of DT, where the duty ratio of Q1 is denoted by symbol D and the switching period is by symbol T.
State 2: When Q1 is turned off, the primary inductor current flows through the switch Q2, and the energy stored in Lp is kept to be constant.
State 3: Turn off the switch Q2. The energy stored in the transformer is transferred to the secondary side during the fixed interval of KT.

 The difference between this new topology and the conventional flyback converter is to insert an energy storage time of (1-D-K)T and to fix the energy discharge time of KT.
As the result, the input-to-output voltage conversion ratio M becomes proportional to duty ratio D similarly to the forward converter. This relationship is easily derived from replacing the term of 1-D in the voltage conversion ratio D/(1-D) of the conventional flyback converter with the constant value of K

III. ANALYSIS OF DYNAMIC CHARACTERISTICS
A.. Conventional flyback converter
 As seen in many literatures, the conventional flyback converter shown in Fig.3 has a 2nd-order transfer function with a right-half-plane zero (RHPZ). Furthermore, a so-called jumping phenomenon appears when the duty ratio becomes larger[2]. When the load current becomes heavier and the output voltage decreases, the duty ratio is made larger for the output voltage regulation. However, the duty ratio becomes close to the unity, the output voltage jumps down to a low voltage outside the regulation range as shown in Fig.4.

Fig 3. Conventional Flyback converter
Fig 4. Control characteristics of conventional
flyback converter
 The analytical expressions of steady-state and dynamic characteristics have been derived in a lot of previous literatures. The voltage conversion ratio Mc and the small-signal control-to-output transfer function Fc(s) are shown as follows:

where
R1 : Parasitic resistance in primary side,
C=Co/N2 , R=N2RL , D'=1-D ,


B. Novel flyback converter

 This topology has three states during one switching period as shown in Fig.5. Their durations are D for state1, (1-D-K)T for state2, and KT for state3, respectively.
 The state-space equations are obtained as shown below, regarding two state variables of the magnetizing current im and the equivalent output voltage vo referred to the primary side. Here, these two state variables are combined as the following vector x:

Fig 1 State of operation of novel flyback converter
State3

 By applying the state-space averaging method to these three states, the following differential equation is derived:

 The steady-state characteristics are obtained by substituting in the above equation as follows:
and the linear approximation around the operating point, an equation representing the small-signal model is derived as follows:

 From this equation, the effect of duty-ratio variation on the state vector is expressed as
where

 Therefore the voltage conversion ratio Mn and the control- to-output voltage transfer function Fn(s) are obtained as follows:

 As seen from (17), the voltage conversion ratio Mn is proportional to the duty ratio because K is chosen as a constant, and then the cause of the jumping phenomenon disappeared. The control-to-output transfer function Fn(s) expressed by (18) has no RHPZ the same as the forward converter. As a result, the stability and the dynamic response can be much improved when compared with the conventional flyback converter.

IV. EXPERIMENTAL RESULT
A. Key waveforms of experimental circuit
 The experimental circuit is shown Fig.1(b). This circuit operates the same as the circuit shown in Fig.1(a). The experimental waveforms of the circuit are shown in Fig.6, where gate signals of Q1 and Q2, transformer voltage, primary and secondary currents are shown respectively. The waveforms of primary and secondary currents differ from the ideal ones shown in Fig.2 due to the leakage inductance of transformer. This leakage inductance causes the reduction of transfer energy from primary to secondary, and as the result the DC gain in the control-to-output transfer function decreases as seen from the comparison of Fig.7(experiment) and Fig.8(theory). The ringing waveform means the resonance of the leakage inductance of transformer and the parasitic capacitances in the primary side.

Fig 6 Measured key waveforms

B. Converter efficiency for different core size
 We used three kinds of core size to implement a low- profile transformer in the power converter module. Three kinds of core size, PCC13, PCC19 and PCC29, were selected from the power capacity. As seen from Table I, the converter efficiency using these cores are around 80%. The switching frequency was set at 300kHz

TABLE. I
CONVERTER EFICIENCY FOR DIFFERENT CORE SIZE

Core
Size
Output current
Power
Efficiency
PCC13
Φ13*7
5A
16.5W
83.8%
PCC19
Φ19*10
10A
33W
82.6%
15A
50W
77.3%
PCC29
Φ29*10
20A
66W
84.1%
25A
82.5W
81.0%

C. Confirmation of Frequency response
In the experiment, the switching frequency of 300kHz was chosen to reduce the transformer size, and the magnetizing inductance Lm was set to be about 60μH. The values of other parameters were set as follows:
Input voltage Vin=48V, Output voltage Vo=5V, Turns ratio N=6, Output capacitance Co=72μF, Load resistance RL=1Ω and K=0.5.
 The frequency response shown in Figs.7 and 9 were measured by Gain-Phase Analyzer HP 4194A .
As seen from Fig.7, the frequency response of the control-to-output transfer function Fn(s) does not have a phase lag larger than 180 degrees, and hence the transfer function Fn(s) of the proposed flyback converter has no RHPZ and has the same characteristics as the forward converter. The theoretical frequency response Fn(s) was calculated from (18), and is shown in Fig.8. They agree with a little difference of gain due to the leakage inductance of transformer, and so the analysis has been experimentally confirmed.
 
 
Fig.10Theoretical frequency response Fc(s) of conventional converter
 For comparison, the frequency response Fc(s) of the conventional flyback converter has also been checked theoretically and experimentally. These frequency responses are shown in Figs.9 and 10. As seen from these results, it is evident that the control-to-output transfer function of the conventional flyback converter has an RHPZ and a large phase lag.

V. APPLICATION OF PROPOSED FLYBACK CONVERTER
 Recently, the power supply with low-voltage and high-current output has been required in many electronic equipments using LSIs. In this case, the parallel connection of the proposed flyback converter is effective. We have investigated the interleaved topology of the proposed converters by connecting two converters in parallel and driving them in the two-phase mode alternately. Its circuit configuration is shown in Fig.11, where the topology shown in Fig.1(b) is utilized. The merit of this configuration is that

Fig.21. Interleaved system with proposed flyback Converter.


Fig.13. Efficiency characteristics for load variation.
the frequency of input and output current variation is twice of the switching frequency and therefore the voltage ripples are made smaller than a single-converter configuration. The experimental results of the converter system with the output condition of 3.3V and 50A are mentioned below.

A. Efficiency
 Figure 12 shows the efficiency characteristics of the interleaved system using the proposed flyback converters with PCC29 cores.

B. Output voltage ripple
 In the conventional flyback converter, the output voltage ripple is expressed as

where Ts is switching period.
 The output voltage ripple is largest when D=0.5 (for the case of K=0.5). Substituting practical parameter values to (19), an output ripple value is obtained as
Let D=0.5, Ts=3.3μs, R=3.3/50Ω, C=72μF
1.15 V
 On the other hand, as seen from the measured waveform shown in Fig.13, the output voltage ripple of the proposed flyback converter is reduced half of the conventional one because of the interleaved configuration.

Fig.14. Output voltage ripple waveform.

C. Frequency response of transfer function
 The frequency response of control-to-output transfer function of the single proposed flyback converter is shown in Fig.14, where some parameters values are a little different from ones used previously. The frequency response of the transfer function for the interleaved system shown in Fig.11 is shown in Fig.15. Comparing these frequency responses, it is evident that the frequency response is shifted to higher frequency region because the equivalent magnetizing inductance becomes half due to the parallel connection.
 Figure 16 shows the frequency response of the open-loop transfer function including PWM and PI compensator used as a feedback controller. As seen from this result, the phase margin of 60 degrees and the gain margin of 10dB were obtained, and the stable operation was confirmed.

VI. CONCLUSION
 A novel flyback converter and its control scheme have been proposed. By adding only one auxiliary switch to the conventional flyback converter and fixing the discharging interval of the energy stored in the transformer, the input-to-output voltage conversion ratio becomes proportional to the duty ratio, and the RHPZ disappears from the control-to-output transfer function. Consequently, the dynamic characteristics can be much improved.
 The analysis and the experimental confirmation have clarified the improvement of the stability and dynamic response of this modified flyback converter.
Furthermore, the extension of this proposed converter to the interleaved system has been confirmed.


REFERENCES
[1] T.Ninomiya, M.Nakahara, T.Higashi, K.Harada: "A Unified Analysis of Resonant Converters," IEEE Trans. on Power Electronics, Vol.PE-6, No.2, April 1991, pp. 260-270.
[2] T.Ninomiya, K.Harada, M.Nakahara "Stability Analysis of Boost and Buck-Boost Converters," The Trans. of IEIEC, Vol.J66-C, No.1, Jan. 1983, pp.1-8.


 


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