State 1: At first,
turn on both Q1 and Q2 switches. Diode D1 is reverse-biased.
The input voltage Vin is applied across the primary side of
the transformer. Then the diode D2 is also reverse-biased. Therefore,
the energy is charged in the primary inductance Lp during the
interval of DT, where the duty ratio of Q1 is denoted by symbol
D and the switching period is by symbol T.
State 2: When Q1 is turned off, the primary inductor current
flows through the switch Q2, and the energy stored in Lp is
kept to be constant.
State 3: Turn off the switch Q2. The energy stored in the transformer
is transferred to the secondary side during the fixed interval
of KT.
The difference
between this new topology and the conventional flyback converter
is to insert an energy storage time of (1-D-K)T and to fix
the energy discharge time of KT.
As the result, the input-to-output voltage conversion ratio
M becomes proportional to duty ratio D similarly to the forward
converter. This relationship is easily derived from replacing
the term of 1-D in the voltage conversion ratio D/(1-D) of
the conventional flyback converter with the constant value
of K
III. ANALYSIS
OF DYNAMIC CHARACTERISTICS
A.. Conventional
flyback converter
As seen
in many literatures, the conventional flyback converter shown
in Fig.3 has a 2nd-order transfer function with a right-half-plane
zero (RHPZ). Furthermore, a so-called jumping phenomenon appears
when the duty ratio becomes larger[2]. When the load current
becomes heavier and the output voltage decreases, the duty
ratio is made larger for the output voltage regulation. However,
the duty ratio becomes close to the unity, the output voltage
jumps down to a low voltage outside the regulation range as
shown in Fig.4.
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Fig
3. Conventional Flyback converter
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Fig
4. Control characteristics of conventional
flyback converter
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The analytical expressions
of steady-state and dynamic characteristics have been derived
in a lot of previous literatures. The voltage conversion ratio
Mc and the small-signal control-to-output transfer function
Fc(s) are shown as follows:

where
R1 : Parasitic resistance in primary side,
C=Co/N2 , R=N2RL , D'=1-D ,
B. Novel flyback converter
This topology
has three states during one switching period as shown in Fig.5.
Their durations are D for state1, (1-D-K)T for state2, and
KT for state3, respectively.
The state-space equations are obtained as shown below, regarding
two state variables of the magnetizing current im and the
equivalent output voltage vo referred to the primary side.
Here, these two state variables are combined as the following
vector x:
|
Fig
1 State of operation of novel flyback converter
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State3
By applying the state-space
averaging method to these three states, the following differential
equation is derived:
The steady-state
characteristics are obtained by substituting in the above equation
as follows:
and the linear approximation
around the operating point, an equation representing the small-signal
model is derived as follows:
From this equation,
the effect of duty-ratio variation on the state vector is expressed
as
where
Therefore the voltage conversion ratio Mn and the control-
to-output voltage transfer function Fn(s) are obtained as follows:
As seen from (17), the voltage conversion ratio Mn is proportional
to the duty ratio because K is chosen as a constant, and then
the cause of the jumping phenomenon disappeared. The control-to-output
transfer function Fn(s) expressed by (18) has no RHPZ the same
as the forward converter. As a result, the stability and the
dynamic response can be much improved when compared with the
conventional flyback converter.
IV. EXPERIMENTAL
RESULT
A. Key
waveforms of experimental circuit
The experimental
circuit is shown Fig.1(b). This circuit operates the same
as the circuit shown in Fig.1(a). The experimental waveforms
of the circuit are shown in Fig.6, where gate signals of Q1
and Q2, transformer voltage, primary and secondary currents
are shown respectively. The waveforms of primary and secondary
currents differ from the ideal ones shown in Fig.2 due to
the leakage inductance of transformer. This leakage inductance
causes the reduction of transfer energy from primary to secondary,
and as the result the DC gain in the control-to-output transfer
function decreases as seen from the comparison of Fig.7(experiment)
and Fig.8(theory). The ringing waveform means the resonance
of the leakage inductance of transformer and the parasitic
capacitances in the primary side.
| Fig 6 Measured
key waveforms |
B. Converter efficiency
for different core size
We used
three kinds of core size to implement a low- profile transformer
in the power converter module. Three kinds of core size, PCC13,
PCC19 and PCC29, were selected from the power capacity. As
seen from Table I, the converter efficiency using these cores
are around 80%. The switching frequency was set at 300kHz
TABLE. I
CONVERTER EFICIENCY FOR DIFFERENT CORE SIZE
|
Core
|
Size
|
Output
current
|
Power
|
Efficiency
|
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PCC13
|
Φ13*7
|
5A
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16.5W
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83.8%
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PCC19
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Φ19*10
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10A
|
33W
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82.6%
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15A
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50W
|
77.3%
|
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PCC29
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Φ29*10
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20A
|
66W
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84.1%
|
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25A
|
82.5W
|
81.0%
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C. Confirmation of
Frequency response
In the experiment, the switching frequency of 300kHz was chosen
to reduce the transformer size, and the magnetizing inductance
Lm was set to be about 60μH. The values of other parameters
were set as follows:
Input voltage Vin=48V, Output voltage Vo=5V, Turns ratio N=6,
Output capacitance Co=72μF, Load resistance RL=1Ω and K=0.5.
The frequency response shown in Figs.7 and 9 were measured
by Gain-Phase Analyzer HP 4194A .
As seen from Fig.7, the frequency response of the control-to-output
transfer function Fn(s) does not have a phase lag larger than
180 degrees, and hence the transfer function Fn(s) of the proposed
flyback converter has no RHPZ and has the same characteristics
as the forward converter. The theoretical frequency response
Fn(s) was calculated from (18), and is shown in Fig.8. They
agree with a little difference of gain due to the leakage inductance
of transformer, and so the analysis has been experimentally
confirmed.
| Fig.10Theoretical
frequency response Fc(s) of conventional converter |
For comparison, the
frequency response Fc(s) of the conventional flyback converter
has also been checked theoretically and experimentally. These
frequency responses are shown in Figs.9 and 10. As seen from
these results, it is evident that the control-to-output transfer
function of the conventional flyback converter has an RHPZ and
a large phase lag.
V. APPLICATION
OF PROPOSED FLYBACK CONVERTER
Recently,
the power supply with low-voltage and high-current output
has been required in many electronic equipments using LSIs.
In this case, the parallel connection of the proposed flyback
converter is effective. We have investigated the interleaved
topology of the proposed converters by connecting two converters
in parallel and driving them in the two-phase mode alternately.
Its circuit configuration is shown in Fig.11, where the topology
shown in Fig.1(b) is utilized. The merit of this configuration
is that
Fig.21. Interleaved system with proposed flyback Converter.
Fig.13. Efficiency characteristics for load variation.
the frequency of input and output current variation is twice
of the switching frequency and therefore the voltage ripples
are made smaller than a single-converter configuration. The
experimental results of the converter system with the output
condition of 3.3V and 50A are mentioned below.
A. Efficiency
Figure 12
shows the efficiency characteristics of the interleaved system
using the proposed flyback converters with PCC29 cores.
B. Output voltage
ripple
In the conventional
flyback converter, the output voltage ripple is expressed
as
where Ts is switching period.
The output voltage ripple is largest when D=0.5 (for the
case of K=0.5). Substituting practical parameter values to
(19), an output ripple value is obtained as
Let D=0.5, Ts=3.3μs, R=3.3/50Ω, C=72μF
1.15 V
On the other hand, as seen from the measured waveform shown
in Fig.13, the output voltage ripple of the proposed flyback
converter is reduced half of the conventional one because
of the interleaved configuration.

Fig.14. Output voltage ripple waveform.
C. Frequency response of transfer function
The frequency
response of control-to-output transfer function of the single
proposed flyback converter is shown in Fig.14, where some
parameters values are a little different from ones used previously.
The frequency response of the transfer function for the interleaved
system shown in Fig.11 is shown in Fig.15. Comparing these
frequency responses, it is evident that the frequency response
is shifted to higher frequency region because the equivalent
magnetizing inductance becomes half due to the parallel connection.
Figure 16 shows the frequency response of the open-loop transfer
function including PWM and PI compensator used as a feedback
controller. As seen from this result, the phase margin of
60 degrees and the gain margin of 10dB were obtained, and
the stable operation was confirmed.
VI. CONCLUSION
A novel flyback
converter and its control scheme have been proposed. By adding
only one auxiliary switch to the conventional flyback converter
and fixing the discharging interval of the energy stored in
the transformer, the input-to-output voltage conversion ratio
becomes proportional to the duty ratio, and the RHPZ disappears
from the control-to-output transfer function. Consequently,
the dynamic characteristics can be much improved.
The analysis and the experimental confirmation have clarified
the improvement of the stability and dynamic response of this
modified flyback converter.
Furthermore, the extension of this proposed converter to the
interleaved system has been confirmed.
REFERENCES
[1] T.Ninomiya,
M.Nakahara, T.Higashi, K.Harada: "A Unified Analysis
of Resonant Converters," IEEE Trans. on Power Electronics,
Vol.PE-6, No.2, April 1991, pp. 260-270.
[2] T.Ninomiya, K.Harada, M.Nakahara "Stability Analysis
of Boost and Buck-Boost Converters," The Trans. of IEIEC,
Vol.J66-C, No.1, Jan. 1983, pp.1-8.
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